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Top 5 Best Everlast TIG Welder Tested in 2023

Last updated on November 20th, 2023

Everlast brand is famous throughout the world for its manufacturing and producing the best reliable units. Why is it popular? The main reason is the performance of their machines and a long warranty, and most notably their dedicated free customer support. That’s the main reason we are going to discuss the best Everlast TIG Welder options in 2023

The company has launched dozens of tig welders in the market, but we have picked five units based on their weld quality, reliability, additional features, buyers’ response, ease of use, and affordability. Check the complete guide, and you’ll be able to figure out the best Everlast TIG welder.

Best Everlast TIG Welder
Bright PICK
Everlast PowerTIG 210 EXT

Everlast PowerTIG 210 EXT


  • Digital Processor
  • Two pulse modes
  • Two torches
Everlast PowerTIG 255 EXT

Everlast PowerTIG 255 EXT
  • Purge feature
  • Memory buttonr
  • 4 waveforms
Everlast PowerTIG 200 DV

Everlast PowerTIG 200 DV
  • Colored buttons
  • IGBT inverter
  • Flawless results
Everlast PowerTIG 185 DV

Everlast PowerTIG 185 DV
  • HF arc start
  • Stable arc
  • Easy controls
Everlast PowerArc 140 STEverlast PowerArc 140 ST
  • Low cost unit
  • Current display
  • Auto hot start


Top 5 Best Everlast TIG Welders Tested and Reviewed in 2023

1. Everlast PowerTIG 210 EXT – #1 Best Everlast TIG Welder in 2023


The latest version is released with many features and at an affordable price. It includes a digital microprocessor that allows you to adjust the welding setting in a precise way. Another cool feature is ‘memory’, by this function, you can save the settings for future work.

Just to check it, I welded a 16 gauge aluminum sheet and drew some beads on it. All was ok, and the arc was stable and smooth. The previous pedal was just a piece of garbage. Now, the company has upgraded the pedal; it’s fine and well optimized. The high-frequency start is very stable.

You can call it the little sister of 255 EXT. Most features are the same, the only difference is in the weld result. I compared the effects of both; 255’s result was shining as compared to 210.

It comes with Tweco style ground.

The unit includes two types of pulse modes: advanced and standard pulse mode. Normal pulse function gives you control over heat and allows you to lower the heat level that is the cause of the metal base deforming due to over-melting.

Whereas advanced pulse function gives you more penetration on thick plate aluminum and rapid freeze control on thin gauge aluminum sheets.

You can build business with this machine.

Most probably, you’ll weld aluminum with the device. The company has inserted the three types of AC waveforms: advanced, square, and triangular. These three waveforms improved the performance on aluminum metals, and you can select your desired one.


  • Adjustable Ac balance
  • IGBT technology
  • Digital microprocessor
  • Adjustable Ac frequency
  • Two pulse modes

With these stunning and excellent features, it’s best for experts and skilled individuals. It can be tough for a newcomer or a beginner.

What We Like
  • Memory storing
  • Comes with two torches
  • Great for aluminum
  • Industrial-grade components
What We Don’t Like
  • Complex setting for newbies
  • Price is a little bit high

It comes with all the necessary tools to start welding. The Everlast 26 series torch with a remote switch is included. The company backed 210 EXT with a five years warranty and 24/7 free customer technical support.

2. Everlast PowerTIG 255 EXT – Best Everlast TIG Welder for Aluminum


A powerful and compact unit that offers a list of features and produces excellent results with all metals. It is considered an ideal aluminum welder. It has a few unique features that improve its performance to the next level. No doubt, it’s the best Everlast Tig welder.

The stated unit is full of surprising features. The ‘purge button’ feature removes any type of gas from the metal, which can cause corrosion during or after welding. Another amazing feature is the ‘memory’ feature. You can feed the data for future work.

The unit has two options for tig pulse: standard pulse and advanced pulse. Normal pulse gives you great control over heat, and advanced pulse produces penetration and rapid freeze control on aluminum sheets. Here is its performance on some aluminum pieces that are enough to show its worth.

All Materials welded by Everlast PowerTIG 255 EXT during inspection
Weld Quality and Clean Welds by Everlast 255EXT

For more precise and top-quality aluminum welding, the manufacturer has added four different types of Ac waveforms to it: advanced, sine, soft, and triangular square waves.

The frequency range for AC TIG is 20-250 Hz.

Amperage control by foot pedal is perfect. 255 EXT is correctly designed in such a way that it delivers flawless results. For those who asked whether 255 is generator supported or not? Yes, it’s generator supported, and at least 9600 watts are required for working on 240V, and 4100-4300 surge watts are necessary for 120V.


  • Four waveforms
  • Hf and lift start
  • IGBT technology
  • Excellent Duty cycle
  • Advanced ac pulse
  • Purge setting

Ac and Dc easy setup keeps the overall work simple by giving a lot of versatility to the users. The eye-catching feature is a spot weld timer. It lets you set a fixed weld time and is perfect for creating spot weld on thin sheet metal.

What We Like
  • Digital microprocessor
  • Generator supported
  • High frequency start
  • Five years warranty,
What We Don’t Like
  • Tricky settings for newbies
  • Bit expensive

The unit included two Everlast 20 series TIG torches with 35 DINSE style connectors and a torch trigger for 2T/4T. It has a Built-in receptacle for PowerCool 300 water cooler. The company offers a five years warranty with free customer support.

3. Everlast PowerTIG 200 DV – Best Everlast TIG Welder for the Money


By just its external look, you can imagine the performance and quality of the Everlast PowerTIG 200DV. Beautifully designed and colored buttons enable users to point out all controls and easily understand them. Dual voltage and a digitally regulated IGBT inverter are among the new features in this updated TIG welder.

We welded an intercooler fabrication system of a car and the results can be seen in the image. the overall output was fine, and the arc was smooth and stable. One thing that can irritate the users, is that the fan runs continuously all the time.

everlast powertig 200dv - pics before starting welding
everlast powertig 200dv welding result

Every customer wants an accurate foot pedal. Its foot pedal is extremely responsive and immediately adjusts the amperes level. 200 DV is made up of high-quality material and You will be satisfied with its long-lasting performance.

Pulse frequency is helpful when working on thin aluminum metals, and the fantastic thing is that you can adjust pulse frequency, amps, and pulse time. It’s mentioned on the unit that the 2T function must be on when using the foot pedal.

The unit has both hf start and lift start, and for better welding on aluminum, you may use the Ac balance function that adjusts the negative and positive current percentage.


  • Dual voltage input
  • IGBT inverter
  • 60% duty cycle
  • Color-coded controls
  • 2/4T controls

For working with a generator, you need 3500 surge watts on 120V. For 240V, around 9000 watts are necessary, according to my experience. But remember, the generator should be able to generate ‘clean power’.

90% plus positive customer reviews on amazon
What We Like
  • Both hf and lift start
  • Excellent foot pedal
  • Flawless welding with thinner materials
  • Ideal for experts
What We Don’t Like
  • Fan constantly runs
  • Complex settings for starters

Its package includes 2T/4T control button for the torch switch and a 26-series torch with 35-series connectors. It works fine like a Ck-17 torch. Other than that, the Everlast offers a five years warranty and free 24/7 technical support.

4. Everlast PowerTIG 185 DV – Best Everlast Welder with Automatic Pre-Flow


It’s another best Everlast TIG welder for hobbyists and outdoor workers. Its dual voltage capability permits users to use it anywhere a power source is present. The unit was released in 2016, and recently the company has updated it with many new features.

I welded aluminum metals with 120 and 220v at different amperes. The high-frequency arc start is just impressive and amazing. The foot pedal is fine and controls amperes rapidly, but remember, it’s optional you have to buy it. This device is ideal for aluminum welding in this price range.

With the pre-set pulse of only 1 or 50 Hz mode, you don’t have many options, but it’s still better. The machine gets a little bit hot in the long run and can be overcome by a water-cooled unit. One may get a steady, smooth arc by its digitally controlled IGBT inverter.


  • automatic pre-flow
  • IGBT inverter technology
  • stick function
  • 2T/4T function
  • adjustable AC balance, and frequency

Whether it’s Ac or Dc mode, you will get a smooth and stable arc. It can go down to 5 amps for Dc start and 20 amperes for Ac start.

What We Like
  • Plenty of advanced features
  • Easy controls
  • Economic unit
  • Light and portable
What We Don’t Like
  • Optional foot pedal
  • Tungsten not included

Users are always worried about the torch, and the company has included a 17-series air-cooled torch with 35 style DINSE connectors. Like other variants, it also has a warranty of 5 years with free technical support.

5. Everlast PowerArc 140 ST – Best Everlast TIG Welder for Metal


Another excellent but little unit from Everlast has separate recognition. If you want a low-cost Dc tig welder, 140 ST is a prime choice for you. It’s quite simple to operate, and you can even plug it into a standard household socket.

high frequency arc start

I drew a bead on a 16 gauge stainless steel at 24 amperes using a filler rod. Overall, it is perfect in performance. A knob on a torch turns on argon gas, so hang on the knob before starting. As there’s no foot pedal, you have to pull away the torch for amperage control.

It’s perfect for metals like steel, stainless steel, and mild steel, but it can’t weld aluminum because it’s a Dc output unit. On 110v, it only provides 80 amps, with a low end of 10 amps, allowing you to perform some reasonably lovely work. You get 140 amps on 220v.


  • IGBT inverter
  • Dual voltage
  • Lift tig
  • Digital display for the current setting
  • Hot start and Auto Arc start in stick mode

The manufacturers claim that 140 ST’s arc quality can be compared to high-level commercial machines. I can’t entirely agree because comparing high-level devices makes no sense because they each have their class and performance. In comparison to its competitors in this price range, 140 ST is quite better.

What We Like
  • Durable unit
  • Low energy consumption
  • Pulse for Tig
  • Easy to use
  • Five years warranty
What We Don’t Like
  • No foot pedal
  • Optional gas regulator
  • Only DC output

This light-duty welder is suitable for your garage shop and small repairs at home. Free technical support and a five years warranty are provided by Everlast.

How to Select the Best Everlast TIG Welder? A Guide

Before purchasing any product, you should be aware of the TIG welding and base of a product. We’ve summarized the essential features and parts of welding machines that are important to consider.

Machine’s Output

If the machine has dual output Ac/Dc, it means that the device can weld aluminum and all other metals like steel, copper, and carbon. The unit with only dc output can’t weld aluminum but can weld steel and other metals.
For maximum benefit, get a versatile combination AC/DC machine.

aluminum welding through everlast welders

Pulse feature

While welding on thin aluminum sheets, the pulse function protects the metal from burning. Because of this feature, welding alternates between a high and low current, and hence, you can save the metal. In addition, pulse welding increases the weld quality, penetration, and quality of welding.

Arc Start

Two types are common: hf start and lift start. A high-frequency start initiates the arc without touching the metal, and the Lift start feature commences the arc with a slight touch on the workpiece.

Duty Cycle

It is defined as how long you can run your unit before it stops. It is calculated out of ten minutes. A 40% duty cycle means that the device running time is 4 minutes, and the off time is 6 minutes. Every unit has a different duty cycle. If you want a welder with 60% duty cycle, then eastwood tig 200 is a good option.


Each unit of Everlast has a five years warranty and 24/7 free technical support.


If you’re wondering how the equipment will work out of the box? Don’t worry!!! Just open Amazon and after selecting your product, read the reviews of buyers from different regions. You will better analyze the machine’s performance.

Frequently Asked Questions

Where are everlast welders made?
Everlast company is situated in California and all units are made in USA. 
Is everlast a good brand?
Everlast is top notch brand of welding units and equipment and its welders are best in the market, it’s proven.
Do Everlast welder have warranty?
One of the main reason behind its reputation in market is warranty of its units. 95% of its welders have five years warranty and the company offers free customer technical support.

Conclusion: Best Everlast TIG Welders Reviewed

Everlast units are known for durability and welding results. The above-described machines are at the top of the market because of many reasons. I hope this brief analysis will help you to figure out the best Everlast TIG welder. If you’re looking for my recommendation, then these are my favorite units.

Everlast PowerTIG 255 EXTideal Ac/Dc unit
Everlast PowerTIG 200 DVtop inverter welder

Josh Rogers

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